Whole Welding Pillow Plate Heat Exchanger Used in Titanium Dioxide Cooling Industry

Model NO.
Heat Transfer Surface
Plate Heat Exchanger
Solid heater, Solid cooler
HS Code
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Suzhou Sehenstar Energy Technology Co., Ltd. Diamond / Audited Supplier

The plate type Bulk Solids Heat Exchanger is conceptually a very simple piece of equipment. It consists of an inlet hopper, one or more plate banks in parallel and a mass flow device. The product enters in the top, forms a cone above the plates and flows between the equal flow channels in gravity flow. The cooleroperates with the product level always maintained above the plate banks. So it operates always full of product. The mass flow device creates equal movement of bulk solids over the whole cross-section of the cooler. Cooling water flows through the plates. A relatively simple level control at the top (not in our scope) generates a 4- 20 mAmp signal to control the mass flow device at the bottom in such a way that what comes in at the top leaves at the bottom within maximum and minimum inlet hopper level set points.

   A.Uses Up To 90% Less Energy.
     The SV bulk solids heat exchanger is ultra-efficient, using up to 90% less energy than other technologies. The indirect plate cooling design does not require the use of air in the cooling process, which eliminates both the need for large horsepower electric drives and the associated heat losses. 

   B.ZERO Emission, Dust, Fines, or Odors
     The indirect plate cooling design means air is not in contact with the product during the cooling process. Emissions, dust, fines and odors are eliminated because air is not used to directly cooling the product.

   C.Reduced Installation Costs
     The indirect plate cooling design means air is not used in the cooling process. Installed capital costs are reduced  due to the elimination of costly and unnecessary air handling equipment such as large diameter air ducting,motors, fans, scrubbers, chillers, and emissions controls.

   D.Compact & Modular-Adding Future Capacity is Easy
     The vertical configuration makes this design both compact and modular. The clever modular design means that  additional heat exchanger plate banks can be stacked if increased cooling capacity is required in the future.The compact installation footprint makes this design easy to integrate in existing plants and is ideal for de-bottlenecking, revamps and capacity increases. 

   E.Uniform Final Product Temperatures
     Mass flow design means the product moves with uniform velocity through the heat exchanger. This feature, combined with long residence times (typically 5-10 minutes), enables even temperature distribution as the product passes through the heat exchanger, producing remarkably stable and uniform final product temperatures.

SV Bulk Solid Heat Exchanger Vs. Traditional Technologies

SV Heat Exchanger Fluid Bed Rotary Drum
Energy Consumption Low High High
Installed Capital Costs Low High High
Maintenance Costs Low Medium High
Product Degradation None High High
Modular Construction Yes No No
Compact Design Yes No No
Air Required No Yes Yes
Air & Dust Emissions None Yes Yes