Ozone Generator for Beverage Bottling Room Disinfection and Sterilization

Model NO.
HY-017
Type
High Pressure Discharge Type
Name
Ozone Generator for Food Warehouse Sterilization
Ozone Capacity
100
Air Flow
100L
Power
1140W
Size
55*40*133cm
Net Weight
68kg
Ozone Concentration
15-30mg/L
Warranty
1year
Life-Span
>50000hours
Usage
Agriculture, Aquaculture, Aquarium
Trademark
Jiahuan
Transport Package
Carton
Specification
stainless steel
Origin
China
HS Code
85437099
Being supported by an innovative and experienced IT team, we could present technical support on pre-sales & after-sales service for Ozone Generator for Beverage Bottling Room Disinfection and Sterilization, The product will supply to all over the world, such as: San Francisco, Brisbane, Philippines, Based on experienced engineers, all orders for drawing-based or sample-based processing are welcomed. We have now won a good reputation for outstanding customer service among our overseas customers. We will continue to try the best to supply you good quality products and solutions and the best service. We've been looking forward to serving you.
Guangzhou Jiahuan Appliance Technology Co., Ltd. Diamond / Audited Supplier
HY-017 100g ozone generator for beverage bottling room sterilization 
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1. Product details 


Parameter : 
 

Model   HY-017
Ozone production  100g/h 
Ozone concentration  15-30mg/l 
Technology  Corona discharge
Ozone tube  dehydrated Quartz tube 
Material  304 stainless steel
Cooling   Water cooling+air cooling 
Power  1140w
Dimension  55*40*133cm
Net weight  68kg 
warranty  1 year 
life-span  5-8 years 
installation  Telephone guidance

2. Application : 

Barrel Sanitation with Ozone

Its important to understand that barrel sanitation using ozone is not the same as barrel sterilization. The surface of barrels do not have a discrete surface, it is more like a 4-5mm sponge, often with blisters. The porosity of the barrels provide far too many nooks and crannies for ozone in any concentration and duration to completely eradicate all microbes. The ozone treatment of barrels is designed not to eliminate microbes, but instead to control them. This concept of microbial control is especially important when ozone is used to treat barrels with high populations of microbes, which can produce off-flavors or cause wine spoilage.

Many wineries have implemented ozone as a part of their barrel-washing practices. Standard procedure for barrel washing varies from winery to winery, but it typically includes a high pressure, hot water rinse, followed by a dissolved ozone water treatment. The concentration of ozone applied, as well as the contact reaction time in the barrels, depends on the quantity and nature of the contaminant. Larger quantities of microbes in contaminated barrels require longer treatments, but smaller doses may be required to handle sensitive materials. Typically, a 2.5 ppm ozone concentration for two minutes on healthy barrels, after a hot water flush, is sufficient. If the barrel is severely contaminated, a five-minute treatment may be required.

Bacteria Inactivation by Ozone

  • E. Coli 0.02-0.06 mg-min/L=CT (2-log) AWWA
  • Streptococcus faecalis 0.01-0.025 mg/min/L=CT (2-log) AWWA
  • Legionella pneumophila 0.3-1.1 mg-min/L=CT (2-log) AWWA
  • Total Coliform 0.19 mg-min/L=CT(6-log) LAAFP
  • HPC 0.19 mg-min/L=CT (3-log) LAAFP
Free Chlorine (pH 6 to 7) Chloramin Chlorine (pH 8 to 9) Dioxide (pH 6 to 7) Ozone (pH 6 to 7)
Giardia 122 2200 26.0 1.9
Virus 8 1988 33.4 1.2

For more detailed information, check out our page on the Effects of Ozone on Pathogens.

Benefits of Using Ozone

  • Ozone offers higher sanitization quality, time, and energy savings.
  • Decreased chemical use by using natural ozone gas, which is produced safely.
  • Economical through sophisticated, yet easy-to-use integration.
  • Ozone generation and contact systems are the worlds most powerful cleaning process.
  • Commercially available disinfectant. Ozone kills microbes up to 5000 times faster than weaker oxidizers like chlorine, but it decomposes naturally into oxygen unlike harsher agents with harmful disinfection by-products

Clean In Place (CIP) of Piping

Diagram of an example Ozone CIP System.

The biggest threat to winemaking is contamination during the long production process from harvest to tank to barrel to final bottling. Clean-in-Place (CIP) involves cleaning and sanitizing pump systems, pipes, tanks, hoses, filters, and bottling lines. Using ozone in the CIP process saves time as well as costs. Dissolved ozone water is circulated through the piping systems and reacts with organic material.

Many modern ozone generators have controls built-in which receive signals from ozone sensors connected to the pipes or tanks. This allows machinery to be cleaned and sanitized easily and automatically.

Without ozone, CIP sanitation must be done by one of two ways. The first is by using chemicals, typically chlorine or iodine solutions, requiring multiple rinses afterwards to remove noxious residues. The other option is by using heat, usually high temperature water or steam, which is very expensive to produce and creates a danger for cellar employees. In contrast, ozone achieves CIP sanitation at low cost, at ambient cellar temperatures, and without harsh chemical residues. Furthermore, hot water or steam causes the expansion and contraction of welds, one of the biggest causes of line degradation and repair. Heat can also bake on materials inside the lines, making them more difficult to clean. Since ozone is used in cold water, it avoids these and other issues caused by heat based CIP sanitation.

Ozone is Allowed for Direct Contact with Food

August 13, 1999 - FDA issues 21CFR Part 173.368 giving ozone GRAS approval for use on all meat and poultry products.
December 23, 1999 - FSIS published final rule approving the use of ozone in meat and poultry products.
December 17, 2002 - USDA issues FSIS Directive 7120.1 naming ozone a Safe and Suitable Ingredient Used in the Production of Meat and Poultry Products

Ozone is Approved for Use with Food.
The USDA and FDA have approved ozone as an antimicrobial agent for use with food processing. With regulatory approval, ozone has become a great option for cost-effectively disinfecting food.

HOW DOES OZONE WORK: 

1. The principle of ozone sterilization

Ozone (O3) is an allotrope of oxygen. It is a light blue gas with a special odor. Its molecular structure is triangular, with a bond angle of 116°, its density is 1.5 times that of oxygen, and its solubility in water is 10 times that of oxygen. Ozone is a strong oxidant, its redox potential in water is 2.07V, second only to fluorine (2.5V), its oxidation capacity is higher than that of chlorine (1.36V) and chlorine dioxide (1.5V), and it can destroy the decomposing bacteria. The cell wall quickly diffuses into the cell, oxidatively decomposes the glucose oxidase necessary for oxidizing glucose inside the bacteria, and can also directly interact with bacteria and viruses to destroy cells, RNA, and decompose DNA ( Polymers such as DNA, RNA, proteins, lipids, and polysaccharides destroy the metabolic and reproductive processes of bacteria. The killing of bacteria by ozone is caused by the disruption of the cell membrane. This process is called cell dissociation because the cytoplasm is comminuted in water and cells cannot be regenerated under dissipated conditions. It should be pointed out that, unlike hypochlorous acid disinfectants, the bactericidal ability of ozone is not affected by the change of pH value and ammonia, and its bactericidal capacity is 600-3000 times larger than that of chlorine. Its sterilization and disinfection effects occur almost instantaneously. When the ozone concentration is 0.3-2mg/L in water, bacteria can be killed within 0.5-1min.

1 Viruses Ozone has been shown to have a very strong killing effect on viruses. For example, at a concentration of 0.05-0.45 mg/L ozone, the Poloi virus loses its activity within 2 minutes.
2 The cysts were completely removed at a concentration of 0.3 mg/L ozone for 2.4 minutes.
3 Spores Due to the protection of the spore coat, it is 10-15 times more resistant to ozone than the growing bacteria.
4 Fungi Candida albicans and penicillium can be killed.
5 Parasites Schistosoma mansoni was killed after 3 min.

2 Ozone deodorizes water bodies

The substances that generate odorduring the sewage treatment process are mainly composed of carbon, nitrogen and sulfur.
Only a few odor-producing substances are inorganic compounds such as ammonia, phosphorus, and hydrogen sulfide; most of the odor-producing substances are organic compounds such as low-molecular fatty acids, amines, aldehydes, ketones, ethers, and the like. According to the analysis of the influent status of the wastewater treatment plant where I was located, 80% of the influent water is domestic sewage, ie, the content of organic matter is very high, and the content of inorganic compounds is relatively small.
Most of the odor-producing substances are organic compounds, such as low-molecular fatty acids, amines, aldehydes, ketones, ethers, etc. These substances all have active groups, are prone to chemical reactions, are particularly easily oxidized, and have strong ozone. Oxidation characteristics, oxidation of active groups, odor disappeared, so as to achieve the principle of deodorization.
In addition to the odor removal, ozone can also prevent the re-production of odors. This is because the gas generated by the ozone generator contains a lot of oxygen or air, and the odor-producing substances are easy to cause odor in the absence of oxygen, using ozone. Treatment, oxidation and deodorization at the same time, the formation of oxygen-rich environment, can prevent the re-production of odors. The improvement of the sewage treatment environment in the urban sewage treatment plant is still relatively large.

3 Decolorization of water by ozone

With the attention paid to the tap water source environment and the reuse of secondary treatment water for sewers, secondary treatment water destaining has received attention.
As for the color and taste caused by humus, the water color averages 10 degrees. Up to 20 degrees. Such chromas rely on general cohesion sedimentation and sand filtration processes that do not achieve adequate water quality standards, and may even exceed the worst-case criteria. After the ozone treatment, the color can be reduced to less than 1 degree. The reason for the coloring of tap water is that the content of iron and manganese is too much. If these metals are in the free state, the conventional method can be fully removed. If humus is present in the raw water, chromium salts are sometimes formed and it is very difficult to perform conventional treatment. Therefore, color removal is also an important factor in the introduction of ozone treatment.

The decolorization mechanism of ozone: With the vigorous development of molecular biology, microecology will extend the ecology to the molecular level. In fact, whether the protein or nucleic acid molecule is organic, they are all composed of carbon, hydrogen, oxygen, nitrogen and phosphorus or sulfur (C, N, O, N, P, or S). At the same time, the coat of virus is composed of many The protein subunit is composed of shell particles. Each shell particle is linked by non-covalent bonds and is tangled together symmetrically. The protein is composed of multiple chains and the nucleic acid is composed of linked nucleotide chains. Of these, OH, as a whole, is electrically neutral (R-OH), but if viewed from the inside of the group, part of it has more negative charges (such as oxygen atoms) because of this part of the group. (R-OH) has “additional” bonding electrons, so it is negatively charged: the other part has more positive charges (such as hydrogen atoms), and this part of the group lacks bonding electrons, so it is positively charged. If there is another similar group close to each other, positive and negative charges attract each other to generate a weak bond, which is called a hydrogen bond, such as between polypeptide groups or between nucleotide thiol groups and DNA or RNA molecules. The thiol groups in the pair are all likely to form hydrogen bonds. Although a single hydrogen bond is very weak, many hydrogen bonds together to form a tough cell wall in plant cells. Now look at ozone, it is a strong oxidant, high oxidation potential (2.07ev). Any element with high electronegativity can strongly attract electrons, oxidize each other, and restore oneself. Oxidation results in nucleic acid breakdown, protein disintegration, antigen denaturation, negative detection, and chroma fade.

3. About Jiahuan Ozone 

 Guangzhou jiahuan appliance technology co., ltd 
 
Guangzhou jiahuan appliance technology co., ltd was established in 2007, with over 150 employees ,usd named Sanhuan in 2000-2007, covering more than 10000m2 , professional making ozone generator and PSA oxygen generator for water treatment and air purification . 
 
Our company consists of six departments : 
Administration section
Production department 
Sales department 
Technical department 
After-sale department 
Develop department 
 
Jiahuan always striving to provide the best service . We push ourselves to stay on the top of the industry and to go above and beyond your expectations. Contact to benefit from our expertise 
 
website : http://en.madeozone.com/                                                                     
Address : NO.2 Hualong road Donghua Industrial area Renhe town Baiyun area Guangzhou China 

4. What is ozone?

Ozone is one of the most powerful oxidants available, destroying bacteria,viruses, mold and mildew in air, water and diverse applications almost instantly and more efficiently than any other technology. Ozones molecular structure is three oxygen atoms (O3).

2.  Will Ozone hurt me?

Once the ozone concentration fails to meet the hygiene and safety standard, we can notice with our sense of smell and dodge away or take actions to avoid further leakage. So far there is no one death reported caused by ozone poisoning.

3. Why is ozone a green technology?

Ozone is a green technology with many environmental benefits. It reduces our dependence on traditionally used, harmful chemicals such as chlorine and eliminates their hazardous disinfectant by-products (DBPs). The only by product created by ozone applications is oxygen which is reabsorbed into the atmosphere. Ozones ability to disinfect in cold water also saves energy.

5.Main products 

Catalog :
 

Air source ozone generator 
ozone concentration (10mg/l -30mg/l )

model  ozone production  source  power 
HY-002 2g/h  air source  60w
HY-004  5g/h  air source  120w
HY-005 10g/h  air source  180w
HY-006 15g/h  air source  300w
HY-006  20g/h  air source  320w
HY-003 30g/h  air source
water cooling 
400w
HY-015 40g/h  air source 
water cooling 
700w
HY-015 50g/h  air source 
water cooling 
700w
HY-016 60g/h  air source 
water cooling 
900w
HY-016 80g/h  air source
water cooling 
1002w
HY-017 100g/h  air source 
water cooling 
1140w
oxygen source ozone generator 
ozone concentration ( 80-100mg/l 
)

model ozone production  cooling  power 
YT-015 10g/h  air cooling 680w
YT-015 15g/h  air cooling  780w
YT-016 20g/h  water cooling  850w
YT-016 30g/h  water cooling  950w
YT-016 40g/h  water cooling  600+air compressor 
YT-017 50g/h  water cooling  650+air compressor 
YT-017 60g/h  water cooling  700+air compressor 
YT-017 80g/h  water cooling  800+air compressor 
YT-018 100g/h  water cooling  950+air compres
large ozone generator 
air source ozone generator oxygen source ozone generator
HY-018-150g YT-018-150g
HY-018-200g YT-018-200g
HY-019-300g YT-019-300g
HY-020-400g YT-020-400g
HY-021-500g YT-021-500g
HY-022-600g YT-022-600g
HY-023-700g YT-023-700g
HY-024-800g YT-024-800g
HY-024-900g YT-025-900g
HY-025-1000g YT-025-1000g
HY-026-2000g YT-026-2000g
HY-027-3000g YT-027-3000g
HY-028-4000g YT-028-4000g
HY-039-5000g YT-029-5000g

6. Contact : 

Tracy woo
 
Sales representative, sales Department
Guangzhou Jiahuan Appliance Technology Co,.ltd
No.2 Hualong road |Donghua Industrial Zone | Renhe town |Baiyun District 
Guangzhou city |China
Phone: +8618566467432 | Fax: +8602036406483